Automatic Measurement Scheme of Rail Transit Wheel
Product overview
Product Details
Industry testing difficulties:
The continuous increase in the speed of high-speed trains requires the support of high-quality wheels. For the most advanced Chinese trains, the performance and quality of the wheels are more important in a sense. As the supporting part of the whole train, the wheel is very important for its size and high detection accuracy, and it is necessary to ensure its high quality and high reliability through all-round detection.
Facing challenges:
There are many types of rail transit wheels, heavy weight, difficult fixture compatibility design, and low lifting and loading efficiency; the workpiece has a large deformation due to different temperatures, and the traditional measurement method cannot effectively feedback temperature changes; the method of manually recording the measurement results of the workpiece has high error probability, poor traceability, and cannot carry out efficient and scientific quality management.
Scheme application introduction:
The automatic measurement scheme for wheels of Hexcon rail transit is based on professional three-coordinate measurement equipment and authoritative measurement software, equipped with a constant temperature machine room, and customized automatic solutions for wheel automatic loading and unloading system, automatic wheel position compensation, wheel flexible support fixture and software and hardware control system, so as to realize full-automatic detection of wheels and automatic storage of detection results.
Applicable industry:train wheel industry
Applicable parts:Train wheels, subway wheels, etc.
System functions:It is integrated with the wheel automatic production line system, compatible with the clamping and automatic measurement of various wheel products, and can realize automatic loading and unloading, automatic identification, automatic sorting and automatic storage of quality data of detected workpieces. At the same time, the status of the equipment is intelligently displayed, the judgment result is displayed in real time, and the operator is prompted through the screen.
Technical features
01 Compatible with multiple wheel detection
The scheme can be compatible with automatic identification and measurement of various workpieces, and the whole system has good compatibility;
02 Detection efficiency improvement
Automatic detection system, automatic loading and unloading, automatic detection and result determination, the efficiency is significantly improved;
03 Improvement of equipment utilization
The whole workflow does not require manual participation, which improves the utilization rate of measuring equipment;
04 Measurement results can be traced
The measurement results are associated with the workpiece information and the inspection report is automatically saved to realize the traceability of the inspection data.
zhixingbo
Guangdong Zhixingbo Industrial Technology Co., Ltd.
Address: Room 701, Factory Building 2, 568 Jinhe Road, Hongqi Town, Jinwan District, Zhuhai City, Guangdong Province
E-mail:jerry@zxb2018.com
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